CFD Cases

Multiphase Euler-Euler simulation of a fluidized bed

Multiphase Euler-Euler simulation of a fluidized bed

Description: Transient turbulent Euler–Euler simulation of a fluidized bed

Reference Paper: Experimental and computational study of gas-solid fluidized bed hydrodynamics


Model

The model consists of a rectangular domain of width 0.28 m, height 1 m, and depth 0.025 m.

The initial solids height was 0.4 m, with an initial solid fraction ($\alpha_s$) of 0.6 and a maximum solid fraction of 0.63.

Meshing

Meshing was performed using blockMesh.

The resulting mesh had 498,443 points and 448,000 hexahedral cells.

Physics

The model was simulated using the two-phase Euler–Euler model, which assumes continuum mechanics for both the fluid phase—in this case, gas—and the solid phase.

RAS models were used to compute the turbulence in both phases.

The $k-\epsilon$ model was used for closure of the turbulence stress in the gas phase.

For the solid phase, Kinetic Theory of Dense/Granular Flows (KTGF) was used to close the momentum equations.

The table below provides information about the models used for closure of the equations.

Closure Model
Momentum drag exchange ($K_{gs}$) GidaspowErgunWenYu
Heat transfer RanzMarshall
Granular viscosity Gidaspow
Granular conductivity Gidaspow
Granular pressure Lun
Frictional stress JohnsonJacksonSchaeffer
Radial model SinclairJackson

Simulation

The case was simulated using the multiphaseEuler solver in OpenFOAM.

Some important parameters and their values are given in the table below.

Parameter Value Comment
Particle density, $\rho_s$ $2500\ \mathrm{kg/m^3}$ Glass beads
Gas density, $\rho_g$ $1.225\ \mathrm{kg/m^3}$ Air
Mean particle diameter, $d_s$ $275\ \mu\mathrm{m}$ Uniform distribution
Restitution coefficient, $e_{ss}$ $0.95$ Range in literature: 0.9–0.99
Specularity coefficient, $e_{sp}$ $0.2$ For the particle wall condition
Initial solids packing, $\epsilon_{s0}$ $0.6$ Fixed value
Maximum solids packing, $\epsilon_{s,\mathrm{max}}$ $0.63$ Fixed value
Superficial gas velocity, $U$ $0.38\ \mathrm{m/s}$ Approximately $0.5$–$6U_{mf}$

Boundary Conditions

Parameter Internal Field Inlet Outlet Walls
U.particles uniform (0 0 0) interstitialInletVelocity uniform (0 0.38 0); alpha.air pressureInletOutletVelocity; phi.air noSlip
U.air uniform (0 0 0) fixedValue uniform (0 0 0) fixedValue uniform (0 0 0) JohnsonJacksonParticleSlip
Pressure ($p_{rgh}$) uniform 1e5 fixedFluxPressure value = 1e5 prghPressure; value = 1e5 fixedFluxPressure; value = 1e5
alpha.air Set using setFields zeroGradient zeroGradient zeroGradient
alpha.particles Set using setFields zeroGradient zeroGradient zeroGradient
Theta.particles uniform 0 fixedValue; value = 1e-4 zeroGradient JohnsonJacksonParticleTheta
k.air uniform 1 fixedValue; value = 1 inletOutlet kqRWallFunction
epsilon.air uniform 10 fixedValue; value = 10 inletOutlet epsilonWallFunction

The transient simulation was run for 5 s with an adaptive time step of $\Delta T = 0.0001$ using the PIMPLE (PISO/SIMPLE) algorithm.

The PISO algorithm was used with three non-orthogonal correctors and two correctors, along with drag correction.

Validation

The results were validated against the reference paper mentioned above.

The important validation parameters were the expansion ratio $\frac{H}{H_0}$ and the pressure drop $\Delta p$.

Validation plot

Since the system exhibited oscillatory behavior after approximately 2 s, the time range from 3 s to 5 s was used to compute the mean values.

The mean expansion ratio and pressure drop were calculated over this time range. These values are provided below along with the reference values.

Parameter Simulation Reference
$\frac{H}{H_0}$ 1.46 1.49
$\Delta p$ (Pa) 5245 5428

From the table above, it can be inferred that the simulation was successfully validated and that fluidization was successfully observed.

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